Forklift Battery Safe Installation and Charging
Forklift batteries are fairly large and are very pricey pieces of machines. They weigh thousands of pounds. The task of charging and installing these batteries is something which would have to be really planned out ahead of time so as to make certain that these methods are able to be completed safely and correctly. Maintaining a sound charging method and correct handling could majorly increase the usual lifespan of a battery.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20%, the battery's lifespan could actually be shortened. On around each 5th charge cycle, the charger should be set on the equalize or weekend setting, depending on what type of charger you are using.
The cycle of charging should not get interrupted. You must avoid utilizing the battery for several hours when the charge cycle is complete. By practicing these procedures, you could help make certain that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error which could accidentally cause damage to both the forklift and the charger. It is also very important that the battery amperage must match that of the charger.
The battery must never be allowed to completely discharge or deep discharge. This will ultimately shorten the lift of the battery and could even prevent the charger from being able to activate. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician must be called to be able to re-set the charger prior to charge being able to start.